It’s important to us that garment decorators know the advantages and disadvantages of cotton and polyester fabrics, and of course the cotton/polyester blended fabrics.
There are pros and cons to both types. Knowing those facts will help you narrow down which fabric type is best for your clients.
Cotton is the most widely used natural fabric for apparel manufacturing across the world. Being a natural fiber, cotton is a renewable resource and is biodegradable.
Natural fibers, as opposed to synthetic like polyester, tend to be more expensive and isn’t the best option when trying to keep costs down for promotional items.
The greatest advantages of cotton is it’s breathability. In hot weather, it’s a great option for keeping your body cool. Even though it may hold moisture longer than polyester, in hot weather, this actually becomes a way to keep your body cool.
When choosing this fabric for your next order, keep in mind the end use of the apparel.
Are you decorating for athletes who need a breathable, flexible fabric? Or are you decorating for electricians or welders who need a fabric that will not melt to their skin if it comes in contact with sparks? You will find that cotton is the best option for these professions.
As we mentioned, cotton can hold it’s fair share of moisture, which can be a problem for heat-applied transfers. The reason is because moisture is released as steam as the heat press raises it to a high temperature.
Not removing enough of the moisture will cause the adhesive to not attach to the fabric fibers properly. Your solution is to pre-press your fabric a little longer than normal to ensure all moisture is removed from the fabric before applying your transfer.
Our best-selling transfer type for cotton is Goof Proof.
Polyester, being a synthetic fiber, is a less expensive option and has many benefits that cotton does not. It has strong fibers that do not wear down as quickly, while being flexible and resistant to wrinkles and shrinking. Unlike cotton, polyester dries quickly which makes it perfect for colder weather and sports where you don’t want moist fabric against your skin.
Polyester is very popular among athletes for it’s moisture-wicking properties, strong fibers, and light weight feel. For heat printers, taking precaution when decorating polyester is a must.
It is usually temperature sensitive, so low temperature heat transfers like Elasti Prints are needed to reduce or prevent scorching.
Polyester also has a tendency to cause dye migration between the fabric dye and the decoration.
So what is the answer? Cotton or poly?
Cotton/Polyester blends are the best of both worlds. Take the breathability and natural feel of cotton and mix it with the strong, flexible and more cost effective properties of polyester.
No wonder a 50/50 shirt is the most popular choice among garment decorators. A nice 50/50 cotton/poly shirt like Port & Company Core Blend Tee PC55 or Gildan DryBlend 50/50 t-shirt 8000 will offer you a great quality t-shirt with the benefits of both cotton and polyester fabrics.
Browse all blank t-shirts now.
There are many brands to choose from at low, wholesale prices with no minimums.
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Cotton has many advantages over other fabrics. It’s now found in everything from bed sheets to biofuels, currency to cattle food. We’ve been using it for over 6000 years and there’s a lot of good reasons why. But what are the pros and cons of cotton that make it so perfect for clothes?
The benefits of this versatile material are many, meaning we are not likely to give it up anytime soon. Cotton clothes have the advantage of being soft and comfortable, durable while breathable. It is a natural fibre that can be produced on a large enough scale to clothe millions around the globe whilst still being affordable and accessible. But cotton does have significant disadvantages that you should be aware of.
This is a simple list of 10 pros and 9 cons of wearing cotton.
What are the pros and cons of cotton?
There are many advantages of cotton, these include:
Cotton is perfect for all seasons
Cotton is a true all weather fabric - its fibre structure keeps you cool in the summer whilst providing a layer of added insulation in the winter.
Doesn’t release microplastics
Unlike synthetic fibres such as nylon, polyester or acrylic, cotton doesn’t release microplastics when it’s washed. This is because it is a natural fibre rather than one made from petrochemicals.
Comfortable and breathable
There is a reason cotton has been worn for thousands of years. It’s soft, comfortable and breathable, making it perfect for everything from underwear to jackets.
Versatile
Cotton is an incredibly versatile material that can be used in anything from silky soft dresses to stiffer smart shirts. Cotton can be woven at a variety of thicknesses to alter its strength, warmth and feel. There are thousands of different kinds of cotton, here are a few that you might have heard of; denim, suede, corduroy, chino, jersey, poplin.
There’s no waste
One of the advantages of growing cotton is that none of the plant is wasted. The cotton seeds can be used to feed animals or to create cottonseed oil and the stalks are tilled back into the soil after harvest. The entire cotton plant can be used to produce a number of different products.
Yes, cotton is a natural fabric
Cotton is a natural fibre grown from cotton plants that are planted in the spring and harvested in autumn. It takes around five to six months from planting the crop to harvest.
Cotton is incredibly strong
One of the things that makes cotton special is its strength. In fact, when cotton gets wet it is actually stronger, which is the opposite of most cellulose fibres such as rayon (wood pulp). This means you can let your washing machine do the work without worrying about your clothes losing their shape. It also helps your clothes last longer, the key to any sustainable wardrobe.
Cotton is non-allergenic
Cotton fabrics have long been recommended for those with sensitive skin. The fabric does not cause skin allergies which is the reason it’s used in bandages and gauze. If possible, to avoid unnecessary chemicals and it’s always best to opt for organic cotton.
Cotton is compostable
As a natural material, cotton is 100% biodegradable and compostable. Untreated cotton fabric typically breaks down in under 6 months, however cotton blends or treated cotton can take a little longer.
Cotton farming is becoming more efficient
Modern farming techniques, particularly in the US have made cotton more sustainable through improvements in efficiency. Figures vary depending on the source, but one study states that between 1980 and 2015 in America:
Total cotton production increased by +35% while planted acres decreased -2%
Irrigation water use decreased -81% per pound of lint produced
Energy use decreased -38% per pound of lint produced
Greenhouse gas emissions reduced -30% per pound of lint produced
Improvements in soil conservation (tons of soil loss per acre) dropped -44%
Cons:
What are disadvantages of cotton?
There are a number of disadvantages of cotton, especially for anyone concerned about sustainability. Here are 9 cons of wearing cotton clothing:
Cotton clothes fade over time
You may have noticed that some brightly coloured cotton clothes seem to fade over time. This is because cotton doesn’t hold dye particularly well. An example of a better fabric which retains its colour would be tencel.
Cotton can bleed when washed
We’ve all done it before, turned a white top pink by adding something red to the wash. One of the bad things about cotton is that it can bleed when washed due to the fact it does not hold dye well. To avoid this, wash colours separately, use a colour catcher and wash on a more gentle cycle. We’ve written more tips on how to make your clothes last longer here.
Cotton wrinkles
No one is a fan of creased clothes, especially if you are like me and hate ironing. Unfortunately cotton has the disadvantage of wrinkling easily and will need more time to iron out creases compared to bamboo, modal or tencel.
Cotton shrinks in hot water
To own a sustainable wardrobe you should avoid washing your clothes at high temperatures, but hot washes can also shrink your clothes. Cotton shrinks by up to 3%, so avoid hot temperature washes to retain the shape of your new top. Always follow the care instructions on the label if in doubt.
Cotton is not sustainable
Yes, we said it, cotton is not sustainable. Although cotton is a natural material, cotton is not sustainable. In the Made-By Environmental Benchmark for Fibres, cotton is classed as an E grade fabric which is the lowest grade in this sustainability ranking. In comparison organic cotton is a B grade, the second highest ranking. We’ve written about the true impact of cotton here.
Conventional cotton can still contain pesticides
Conventional cotton is grown using a lot of chemical pesticides and fertilizers. In fact, cotton is one of the most chemically dependent crops grown across the globe today, covering just 2.4% of agricultural land but using 5.7% of all global pesticides and 16.1% of insecticides. These chemicals pollute local environments, poison those who grow it, and many of the chemicals can remain in your clothes after they are produced. Read about the chemicals used to grow cotton here.
Cotton is a thirsty crop
Is cotton a thirsty crop? A very common question, but what does this actually mean?
One of the bad things about cotton is that it takes between 10,000-20,000 litres of water to produce just 1kg of cotton, which is roughly the amount needed to make your favourite T-shirt and jeans. Cotton is often grown in areas prone to drought, placing enormous water pressure on local populations which are already at risk.
Cotton can be grown unethically
Cotton can have major disadvantages for those who grow it despite providing them with an income. In India almost half a million children are employed in the cotton industry, they will sadly never experience a proper childhood nor a normal education. Similarly cotton has been linked to forced labour camps in China, so make sure to source ethically made cotton by looking for labels such as Global Organic Textile Standard (GOTS) or the Fair Wear Foundation.
Cotton can be worse for you than organic cotton
During the growth and production of cotton fabrics thousands of chemicals are added (we have listed the worst offenders here). These can range in toxicity and some do wash out quickly, but other chemicals remain in the fibre for the lifetime of the material. In comparison, organic cotton does not contain these harsh chemicals.
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