How Can My Business Benefit From A Cartoning Machine?

02 Feb.,2024

 

How Can My Business Benefit From A Cartoning Machine?

27/10/2021

In this age, it has become increasingly important for companies to find ways to stretch resources while reducing expenses. If you're looking to limit expenses in the long run, an effective course of action would be to automate operations.

Many products across numerous industries require cartons, which calls for an effective and efficient system to package these items. Although varied, cartoning machines are built to boost productivity and help sidestep the tiresome and time-intensive work that comes with manually forming and loading cartons. The usage of cartoning equipment has become increasingly widespread.

What Is a

Cartoning Machine

?

Also referred to as a cartoner, a cartoning machine is a packaging automation equipment that is built to make cartons. It helps with erecting the carton, folding, closing, side-seaming and ultimately, securing it after it’s been filled.

What Are the Different Types of

Cartoning Machines

?

Cartoners are grouped into semi-automatic cartoning machines and automatic cartoning machines with reference to the level of automation.

1. Semi

-

automatic

Cartoning

Machine

With semi-automatic cartoning machines, products have to be manually loaded into the equipment. Although this makes the equipment easy-to-operate, it negatively impacts the production speed and output. Compared to automatic cartoners, these machines are more labor-intensive and therefore several operators are required.

2. Automatic Cartoning Machine

Automatic cartoning machines are sophisticated and allow for automatic feeding, which means that less human intervention is required. This cartoner can inspect and detect the integrity of carton packaging, and this helps uphold high product standards. Employing this equipment can give your company a competitive edge or help you stay on par with your competitors.

Automatic cartoners feature a range of accessories including:

  • Inkjet

    printers

  • Brochure

    insertion

    system

  • Folding

    systems

  • Hot

    melt

    adhesive

    systems

In addition, cartoning machinery is grouped into horizontal cartoning machines and vertical cartoners, with reference to the orientation of the carton.

The ideal cartoner for your company is determined by your style of carton, your primary product, and how it’ll be loaded.

3. Horizontal Cartoning Machine

As the name implies, products are loaded from the side when using this cartoner. This equipment operates either intermittently or continuously, and it also allows for automatic lateral loading.

Horizontal cartoning machines are suited to an assortment of food items including rice, grains, pizzas, and cakes

4. Vertical Cartoning Machine

When it comes to vertical cartoners, the carton moves through the system in an upright position. The box is then filled from the top. Based on the level of automation of your cartoner, this process is completed manually or automatically.

Vertical cartoning machines are suitable for naked product packaging and routinely used with detergent powder, rice, and dried pasta.

Working

with

a

Cartoning Machine

First, a cartorner will pick up one flat fold carton which is then positioned onto a hopper. It is then conveyed to an area of the equipment where it’s opened up and erected. The carton is then moved to a loading bay. Here, a product or a number of products are carefully loaded through an end that is open.

The filled carton is then folded, sealed, and secured by applying glue or an adhesive. In the final step, the system ascertains the integrity of the cartons. The machine then discharges the good cartons through the carton chute. 

Advantages

of

a

Cartoning Machine

.

How can your business benefit from using cartoning equipment? Let’s review the 6 rewards of employing this machinery in your operations.

  1. A

    cartoner

    can

    help

    increase

    efficiency

    in

    your

    packaging

    process

    .

    This

    equipment

    completes

    packaging

    operations

    at

    a

    faster

    rate

    and

    with

    higher

    precision

    than

    human

    employees

    . Since

    cartoning equipment

    requires minimal human intervention, employees can focus on other essential operations in the production process. 

  2. Cartoning machines

    can

    help

    your

    business

    save

    money

    .

    The

    equipment

    replaces

    several

    workers

    for

    a

    long

    duration

    .

    Therefore

    ,

    you

    can

    cut

    production

    costs

    and

    save

    substantially

    on

    wages

    each

    year

  3. When

    employees

    are

    working

    for

    long

    durations

    ,

    mistakes

    are

    bound

    to

    happen

    .

    With

    cartoning machinery

    ,

    you

    can

    avoid

    these

    unnecessary

    errors

    which

    can

    prove

    to

    be

    costly

    .

    Although

    the

    machine

    is

    not

    100

    %

    error

    -

    free

    ,

    it

    significantly

    reduces

    the

    error

    rate

    .

  4. Investing

    in

    cartoning equipment

    can

    increase

    customer

    satisfaction

    for

    your

    business

    .

    That

    is

    because

    cartoner machines

    can

    help

    you

    achieve

    high

    product

    standards

    consistently

    . High-quality

     

    packaging

    enables

    your

    company

    to

    match

    its

    customers

    expectations

    .

    In

    particular

    ,

    an

    automatic cartoner

    confirms

    the

    integrity

    of

    the

    cartons

    which

    ensures

    that

    any

    faulty

    packaging

    is

    detected

    .

  5. The

    safety

    factor

    is

    high

    while

    using

    cartoning machines

    .

    Employees

    can

    avoid

    injuries

    and

    health

    hazards

    since

    they

    re

    not

    as

    involved

    in

    the

    packaging

    process

    .

    This

    can

    be

    especially

    useful

    when

    dealing

    with

    toxic

    ,

    irritating

    ,

    corrosive

    ,

    and

    radioactive

    products

    .

    In

    such

    situations

    ,

    these

    systems

    will

    not

    only

    help

    keep

    employees

    safe

    but

    also

    help

    your

    business

    avoid

    potential

    lawsuits

    .

  6. A

    cartoner

    is

    a

    great

    investment

    with

    a

    high

    rate

    of

    returns

    .

    With

    this

    equipment

    ,

    you

    can

    double

    or

    triple

    your

    current

    output

    .

    As

    time

    goes

    by

    ,

    you

    ll

    be

    able

    to

    notice

    the

    tangible

    benefits

    of

    this

    system

    once

    you

    do

    a

    cost

    analysis

    .

Final Thoughts

Cartoning machinery is built to help businesses achieve increased productivity, and it can be an invaluable addition to any company. The ideal equipment for your company will be determined by your product, budget, and speed requirements. You can also order custom cartoning equipment that fits your specifications.

If you’re looking to buy a new cartoner and need more expert help in your buying decision, contact us now at Blueprint Automation. Our team would be glad to help you find a cartoning machine that fits your product requirements and business objectives perfectly.

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