Process Route for Drive Shaft Machining and Comparison of Different Axis Counts

Machining of shafts is a broad field that includes any type of shaft processing. Thus, machining of drive shafts also falls under this category.

1. What is the process route for the machining of drive shafts? Stainless Steel Processing, Hobbing Supplier 

Machining of shafts is a broad field that includes any type of shaft processing. Thus, machining of drive shafts also falls under this category.

The process route for machining drive shafts can be summarized as: cutting—turning both ends, drilling center holes—rough turning of outer diameter—quenching—fine turning of outer diameter, slotting, and chamfering—thread turning—marking keyway lines—milling keyways—fine turning of center holes—grinding—inspection.

2. What is the difference between 2.5-axis and 3-axis machining in shaft processing?

Stainless Steel Processing, Hobbing Supplier 

In shaft processing, there are differences between various axis configurations. Specifically, in 2.5-axis machining, the X and Y axes move first, followed by the Z axis. This setup is used for drilling holes and milling faces. In contrast, 3-axis machining involves simultaneous movement of the X, Y, and Z axes, making it suitable for machining curved surfaces.

3. Are three-axis and five-axis machining part of shaft processing? What are the differences? Stainless Steel Processing, Hobbing Supplier

Three-axis and five-axis machining are indeed part of shaft processing. However, they differ significantly. Three-axis machining involves X, Y, and Z axes, which limits its capability, particularly for machining complex shapes like blades. Five-axis machining, on the other hand, uses XYZ axes along with either a C-axis or an A/B-axis, and requires a rotary table to handle more complex shapes and operations.

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