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The electrochemical industry has advanced over the years with a number of new developments that have led to phasing out of regular power graphite electrodes. New and advanced materials have been introduced that have provided better performance, strength, quality, and affordability as compared to their predecessors. In this article, we will look at some of the reasons why regular power graphite electrodes are becoming obsolete and why the adoption of new technology is the way to go in the industry.
Low Conductivity.
One of the reasons why regular power graphite electrodes are being phased out is their low electrical conductivity. This means that they require more energy input to conduct the same level of electrical energy that new materials can conduct at a lower input. This leads to higher energy consumption and hence, higher operation costs. New materials with better conductivity can provide better performance at a lower energy consumption rate.
Limited Operational Life.
Regular power graphite electrodes have a limited operational life, with the maximum lifespan of about 2,500 hours. This requires frequent replacements which lead to higher operation costs. In comparison, new materials such as ultra-high power graphite electrodes have an operational life of up to 4,000 hours, which is almost double the lifespan of regular power graphite electrodes. This means less maintenance time and lower operation costs.
Brittleness.
Regular power graphite electrodes are relatively brittle and can easily crack or break under pressure. This makes them more susceptible to damage during operation and transport. New materials such as ultra-high power graphite electrodes are more durable, stronger, and can handle higher levels of pressure and temperature without cracking or breaking. This makes them more reliable and efficient for industrial applications.
Inefficient Heat Dissipation.
Regular power graphite electrodes have low heat dissipation capabilities. This means that they heat up quickly during operation, and due to their limited ability to dissipate heat, they become prone to thermal fatigue which reduces their lifespan. New materials such as ultra-high power graphite electrodes have better heat dissipation capabilities, which allows for smooth operation at high temperatures, resulting in higher efficiency and longer lifespan.
Higher Production Costs.
Regular power graphite electrodes require high production costs due to the manufacturing process and raw materials used. This increases the overall cost of operation, making them less affordable for many industrial applications. New materials such as ultra-high power graphite electrodes are manufactured using advanced technology and cheaper raw materials, which results in lower production costs. This makes them more affordable and accessible for industrial users.
Conclusion.
Regular power graphite electrodes have been the standard material used for industrial applications for a long time. However, the advancements in technology have led to the development of new and better materials that offer superior performance, quality, durability, and affordability. As seen above, the reasons why regular power graphite electrodes are becoming obsolete are numerous, including low conductivity, limited operational life, brittleness, inefficient heat dissipation, and higher production costs. The adoption of newer technology is the way to go in the electrochemical industry and will lead to better output, better performance, lower operation costs, and increased profitability.
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