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As an industrial equipment that is commonly used in manufacturing, warehousing, and construction sites, the Bridge Crane is an essential apparatus for heavy lifting and moving materials and products. The Bridge Crane is a sophisticated mechanism that is skillfully designed for quick, efficient, safe, and cost-effective vertical and horizontal material handling.
This guide is structured to provide you with a comprehensive understanding of the essential things that you need to know about Bridge Crane. Additionally, it will offer you all the insightful information, technical details, and essential tips to operate and maintain a Bridge Crane unit effectively.
What is a Bridge Crane?
A Bridge Crane, also known as an overhead crane, is defined as a type of crane that employs a configuration which consists of a horizontal beam, commonly referred to as a "bridge," that is supported at both ends by a set of truck beams that run on wheels along a runway. Bridge Cranes are designed to lift and lower heavy-duty loads horizontally, vertically, or even diagonally. They are most commonly used in industrial and commercial material handling applications to move and transport objects that cannot be easily moved by human workers.
Bridge Cranes are employed in a broad range of heavy material handling applications, including steel and aluminum manufacturing, shipbuilding, chemical industries, automotive manufacturing, and construction, among others.
10 Things You Should Know About Bridge Crane.
1. Bridge Cranes are categorized into two main classes: Top-running Bridge Cranes and Under-running Bridge Cranes. The classification is based on the location of the crane's runway, with the former having the runway located on the top of the crane system, while the latter has the runway located below the crane system.
2. Bridge Crane structural members are made up of various materials such as steel, aluminum, and composite materials. The specific material used for a Bridge Crane will depend on various factors, including its intended use, the environmental conditions in which it will operate, and the load capacity it will carry.
3. Bridge Cranes are often equipped with various safety features to ensure the safety of operators and workers in the vicinity. These features include limit switches, overload protection, emergency stop buttons, and anti-collision systems that prevent two cranes from operating in the same area simultaneously.
4. Bridge Cranes are available in a range of capacities, from small units designed to lift a few pounds up to mammoth machines with lifting capacities of several hundred tons.
5. The bridge beam of a Bridge Crane is supported by two end trucks that run on wheels along the runway. These end trucks contain the electric motors and gear drives that power the crane's motions, including traveling, hoisting, and trolley positioning.
6. The hoist of a Bridge Crane is positioned on a trolley that moves along the length of the bridge beam. The hoist is used to lift and lower the load, which can be suspended from a hook or attached to a specialized lifting attachment.
7. Bridge Cranes can be operated using a range of control systems, including wired and wireless remote controls, and they can be automated using programmable controllers for precise and consistent operation.
8. Bridge Cranes can be customized with various attachments and accessories to suit specific applications. These include magnets, grabs, clamps, spreader bars, cranescales, and load arrestors.
9. Bridge Cranes require regular maintenance to ensure reliable and safe operation. Maintenance activities include cleaning, inspection, lubrication, and adjustment of mechanical components such as chains, ropes, and bearings.
10. Bridge Crane operators and workers must undergo specialized training to operate and work safely around Bridge Crane systems. This training includes learning about the different types of cranes, their safety features, and the proper techniques for operating and maintaining the crane unit.
Conclusion.
Bridge Cranes are indispensable industrial equipment in a range of applications, including manufacturing, construction, and warehousing. They offer significant cost benefits, efficiency, safety, and flexibility while reducing the risks associated with manual lifting. By understanding the essential things about Bridge Cranes, you can make informed decisions about their use, operation, and maintenance, ensuring that they meet your specific needs and requirements.